How to Change the Oil in a 2016 Yamaha TW200: Step–by–Step Guide
Shop parts for a 2016 Yamaha TW200 Dirt Bike.
Changing the oil in your 2016 Yamaha TW200 is a straightforward but crucial part of ownership. Clean oil keeps the engine running smoothly, extends its lifespan, and ensures dependable performance on and off-road. Follow this comprehensive, MotoSport.com proprietary guide for a perfect DIY job.
Tools & Supplies Needed
- New engine oil (SAE 10W-40, 1.1 quarts/1 liter recommended)
- Oil filter (Yamaha OEM preferred)
- Oil drain pan
- 19 mm socket and ratchet
- 10 mm socket (for skid plate, if installed)
- Pliers (for tight fill plug or stubborn fasteners)
- Torque wrench
- Funnel
- Shop rags or paper towels
- Brake cleaner (for cleanup)
- New crush washer for drain plug (recommended, not always needed)
- Gloves (optional but helps keep hands cleaner)
Important Model–Specific Notes
- The TW200 uses a washable, wire mesh oil strainer (not a conventional paper filter) inside the oil filter cover on the right side of the engine.
- Pay attention to the spring and filter assembly inside the drain plug area, as it comes out with the plug.
- Oil capacity is just over 1 liter; avoid overfilling. Use the sight glass to check level.
- Oil drain and filter cover O–rings may need replacing if brittle or damaged.
Step–by–Step Instructions
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Warm Up the Engine
- Start the bike and let it idle for 2–3 minutes. Warm oil drains faster and removes more contaminants.
- Turn off the bike and place it on a sturdy stand or a flat surface. Keep the bike upright for correct oil draining and refilling.
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Remove the Skid Plate (if equipped)
- Use a 10 mm socket to remove the bolts and take off the skid plate. This gives you access to the drain plug.
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Loosen the Oil Fill Cap
- Twist off the oil fill cap on top of the right engine case. Removing it before draining helps oil flow out smoothly.
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Drain the Old Oil
- Place an oil drain pan under the engine.
- Using a 19 mm socket, carefully loosen and remove the drain plug (bottom left side of the engine).
- Be ready: inside the plug area is a spring and a washable wire mesh filter. Catch these parts, as they may fall out with the oil. Do not lose them.
- Let the oil drain completely (can take 5–10 minutes).
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Inspect and Clean the Filter
- Remove the wire oil filter/strainer from the drain hole along with the spring.
- Clean the filter with brake cleaner or a suitable solvent. Check for debris or metal shavings (a small amount is normal; large debris may indicate engine issues).
- Wipe clean and set aside.
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Inspect the O–rings and Drain Plug
- Check the condition of the O–rings on the drain plug and the oil filter/cover. Replace any that are cracked, flattened, or brittle.
- Verify the crush washer on the drain plug; replace if deformed.
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Reinstall the Drain Plug, Filter, and Spring
- Insert the cleaned oil filter and spring back into the drain hole.
- Screw in the drain plug with your fingers first, then torque to manufacturer spec (typically around 17 ft–lbs; check your owner’s manual for confirmation).
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Install a New Oil Filter (if applicable)
- If replacing the oil filter element, locate the filter cover bolts (right side of engine), remove them, swap in the new filter, and reinstall the cover with attention to the O–ring. (Note: The 2016 TW200 uses a metal mesh filter; if just cleaning, reinstall as above.)
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Add New Oil
- Place a funnel in the oil fill port.
- Pour in 1 liter (1.1 US quarts) of SAE 10W-40 motorcycle oil.
- Replace the fill cap hand–tight.
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Check Oil Level
- Start the engine and let it idle for 1–2 minutes.
- Shut off the engine and let the bike sit upright for a minute so the oil settles.
- Check the oil level in the sight glass on the right side of the engine. Oil should register between the upper and lower marks. Add small amounts if needed, but do not overfill.
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Reinstall Skid Plate
- Reattach the skid plate using 10 mm bolts if it was removed earlier.
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Dispose of Old Oil Responsibly
- Pour the used oil into a sealed container and take it to a recycling center or auto parts store.
Essential 2016 Yamaha TW200 Oil Change Tips
- Always use motorcycle–specific oil; car oil can damage your clutch.
- Do not overfill. Overfilled oil can lead to leaks or poor engine performance.
- Tighten all bolts to spec—overtightening can damage the crankcase or strip threads.
- Keep records of date and mileage for each oil change.
Conclusion
Performing an oil change on your 2016 Yamaha TW200 is an easy, half–hour job that yields big benefits for both longevity and reliability. By following these steps and using the right supplies, your dirt bike will be ready for many adventures. Ride safe and happy trails from MotoSport.com.
Related Shopping Categories
Shop Motor Oil for a 2016 Yamaha TW200 Dirt Bike.
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Shop Oil Drain Pans for a 2016 Yamaha TW200 Dirt Bike.
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Shop Oil Fillers and Drain Plugs for a 2016 Yamaha TW200 Dirt Bike.
Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.