How to Change the Oil in a 2016 Honda XR650L

Shop parts for a 2016 Honda XR650L Dirt Bike.

Regular oil changes are essential for the longevity and performance of your 2016 Honda XR650L. Follow this comprehensive guide from MotoSport.com for a successful oil and filter change. This procedure includes the tools you need, step-by-step directions, and important model-specific tips to ensure you do the job right.

Tools & Supplies Needed

  • Socket wrench set (including a 12mm socket for the drain bolt)
  • Oil filter wrench
  • Drain pan
  • Funnel
  • Contact cleaner
  • Rags
  • Rubber gloves and safety glasses
  • New oil filter
  • New crush washers for drain bolts
  • Recommended engine oil: High-quality 10W-40 motorcycle oil (2.06 US qt (1.95 L) when changing oil & filter)
  • Optional: Magnetic drain bolts for extra engine protection

Preparation

  • Warm up the engine for a few minutes to thin out the oil (makes it easier to drain).
  • Work in a well-ventilated area and ensure the bike is stable, preferably on a firm, level surface.
  • If installed, remove the skid plate and engine crash bar to access drain bolts.

Step-by-Step Oil Change Instructions

  1. Remove the Oil Fill Cap/Dipstick
    Unscrew and set aside the oil fill cap/dipstick to prevent a vacuum, ensuring smooth oil draining.
    Tip: Wipe the dipstick clean and keep it away from contaminants.
  2. Drain the Oil
    Place the drain pan under the drain plug by the head pipe. Using the socket wrench, remove the drain plug carefully. Allow all oil to completely drain.
    There is a second drain plug on the frame down tube. Remove it to ensure you get all the oil out.
    Note: Be patient—let the oil drain fully to minimize old oil mixing with the fresh.
    Model Call-out: The XR650L uses both a crankcase and a frame (down tube) drain bolt. This is unique and important for a complete oil change.
  3. Replace Drain Bolt Washers
    Always install new crush washers on both drain bolts to prevent leaks.
    Torque specifications:
    • Crankcase: 18 lbf·ft (25 N·m)
    • Down tube: 29 lbf·ft (39 N·m)
  4. Remove the Old Oil Filter
    Using the oil filter wrench, remove the oil filter cover. Take out the old filter. Inspect and clean the filter cavity. Lightly oil the new filter’s sealing ring, then install the new filter.
    Important: Improper filter installation can cause serious engine damage. Always check that the filter is seated correctly and the seal is intact.
  5. Install the New Oil Filter
    Place the new filter (and cover) back into position and tighten bolts to specification.
    Optional: Clean or replace the oil screen every 3–4 oil changes or after the break-in period. While not always required, it helps engine longevity.
  6. Add New Oil
    Using a funnel, fill the oil tank with fresh 10W-40 motorcycle oil. Start by adding roughly 1.9 liters, then top up as needed to the correct level.
    Fill the tank in two steps—add oil, install fill cap, start and idle the engine for 5 minutes (with the motorcycle upright), then shut off and check oil level. Add more if needed, but do not overfill.
    For a complete oil and filter change, use 2.06 US qt (1.95 L).
  7. Check Oil Level and for Leaks
    With the bike upright and the engine off, remove, wipe, and re-insert the dipstick without screwing it in; then check the oil level. Top off if necessary.
    Start the engine, let it idle for 5 minutes, stop the engine, and check the level again. Inspect around the drain plugs and filter for any leaks.
  8. Reinstall the Skid Plate (if removed)
  9. Dispose of Old Oil Properly
    Take used oil and the old filter to a proper hazardous waste or recycling facility.

Specific Tips and Call-outs for the XR650L

  • The 2016 Honda XR650L features a dry sump oil system; it has two drain plugs (one on the crankcase, one on the down tube). Both must be drained for a complete oil change. This differs from many bikes with only a single plug.
  • Always use quality 10W-40 motorcycle oil. Synthetic blends from Mobil 1, Castrol, or Motul are highly recommended.
  • The oil filter orientation and sealing are critical. Double-check before closing everything up.
  • Cleaning the oil screen every couple of changes will enhance engine longevity, even if it’s not strictly required each time.
  • Reset service reminders and log your maintenance for future reference. Per Honda, the first oil change should be at 600 miles, then every 2,000 miles or sooner under severe use.

Conclusion

Changing the oil in your 2016 Honda XR650L is straightforward with the right tools and attention to detail. By following these steps, you’ll help ensure your engine’s reliability and performance for years to come. For all your maintenance needs and top-quality parts, count on MotoSport.com.

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Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.