How to Change the Coolant in a 2015 KTM 150SX

Shop parts for a 2015 KTM 150SX Dirt Bike.

The 2015 KTM 150SX is a high-performance two-stroke motocross machine, and regular cooling system maintenance is essential for reliability and peak performance. Here is a proprietary MotoSport guide to changing the coolant on your 2015 KTM 150SX, including important notes specific to your model.

Preparation – Safety First

  • Ensure the engine is completely cold before starting to avoid burns or injury from hot coolant under pressure.
  • Always wear gloves, and change any clothing contaminated by coolant. Keep coolant away from children and pets.
  • Only use coolant recommended for aluminum engines. Standard automotive coolants may not be suitable for high-performance motorcycles.

Tools & Supplies Needed

  • 8 mm socket or wrench
  • Drain pan or container
  • Funnel and fresh coolant (engineered for motocross two-strokes; ready-mix or mixed per coolant instructions)
  • Distilled water (if flushing)

Coolant Change Procedure

  1. Access the Radiator Cap: Remove the seat and optional side panels for easier access. Open the radiator cap slowly to release residual pressure.
  2. Drain the Coolant: Locate the coolant drain bolttypically on the water pump cover, lower right side of the engine. Position your drain pan under this bolt.
    • Remove the drain bolt. Allow coolant to empty fully from the system.
    • For a more complete drain, gently tilt the bike side to side.
    • If you wish to flush the system, re-install the bolt, fill with distilled water, run the engine for a minute, then repeat the drain.
  3. Inspect & Clean: Clean the drain bolt threads and inspect the sealing washer for damage. Replace if necessary.
  4. Reinstall Drain Bolt: Hand-tighten, then torque to factory specification using a torque wrench if available.
  5. Refill with Coolant: Using a funnel, slowly pour coolant into the radiator until it's near the top of the neck. Squeeze the radiator hoses by hand to help purge air pockets.
  6. Bleed the System: With the bike upright, and the radiator cap off, run the engine for a few minutes. Watch for bubbles escaping. Shut off immediately if overheating is noticed.
    • Allow the engine to cool and recheck the level. Top off as neededcoolant should rest just below the radiator neck lip.
  7. Final Steps: Reinstall the radiator cap firmly. Dispose of old coolant properly according to local regulations.

2015 KTM 150SX Model-Specific Notes

  • Purge Air Pockets Thoroughly: Due to the compact cooling system, trapped air can compromise cooling and cause hot spots. Elevate or lean the bike if needed to encourage bubbles out. Always check the coolant after the first ride and re-top as necessary.
  • Radiator Care: Clean the radiator fins with low-pressure air or water after each ride, especially after events in mud or sand. Bent fins can be gently straightened, but take care not to damage the core.
  • Coolant Compatibility: Use coolant that protects aluminum and magnesium components—check labels for compatibility with modern two-stroke dirt bikes.
  • Environmental Caution: Old coolant is toxic. Use spill mats and never dump waste fluids on the ground or down drains.
  • Scheduled Maintenance: Inspect coolant levels and color before each ride. A change is recommended annually or after any event where the engine overheated.

Conclusion

Proper coolant maintenance ensures your 2015 KTM 150SX runs cooler, lasts longer, and delivers peak throttle response. Follow these MotoSport steps to maintain your edge on the track or trail.

Related Shopping Categories

Shop Radiators for a 2015 KTM 150SX Dirt Bike.

Shop Coolant for a 2015 KTM 150SX Dirt Bike.

Shop Temperature Sensors for a 2015 KTM 150SX Dirt Bike.

Shop Tools for a 2015 KTM 150SX Dirt Bike.

Shop Radiator Hoses for a 2015 KTM 150SX Dirt Bike.

Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.