How to Bleed and Replace Brake Fluid on a 2024 Can-Am Outlander 700 DPS

Shop parts for a 2024 Can-Am Outlander 700 DPS ATV.

This MotoSport guide walks you step-by-step through flushing and bleeding the brake system on a 2024 Can-Am Outlander 700 DPS. Follow these procedures to maintain crisp braking, prevent corrosion, and avoid contamination. Read all steps before starting and work in a clean, well-ventilated area.

Tools & supplies

  • DOT 4 brake fluid (use fresh, unopened container)
  • Clear vinyl tubing sized for bleeder nipples
  • Catch bottle for old fluid
  • Ratchet and appropriate sockets
  • Box wrenches for bleeder nipples (commonly 8 or 10 mm)
  • Brake bleeder kit (vacuum pump or pressure bleeder) optional but recommended
  • Clean rags, isopropyl alcohol, gloves, safety glasses
  • Torque wrench
  • Jack and stands or ramps if needed to access calipers

Model-specific notes for 2024 Can-Am Outlander 700 DPS

  • Factory system uses DOT 4 fluid. Do not mix with DOT 5 (silicone) fluid.
  • DPS electronic steering does not affect brake hydraulics, but avoid spilling fluid on electrical connectors.
  • Outlander 700 DPS commonly has front dual calipers and a rear caliper or integrated rear brake configuration depending on trim. Confirm whether your unit has separate front/rear circuits and note the bleeder nipple locations.
  • ABS is not present on many Outlander 700 DPS models; if your unit has optional ABS, follow manufacturer-specific bleeding order and diagnosticsconsult your service manual for ABS pump/valve bleed steps.
  • Brake reservoir capacity is small; keep the cap sealed when not topping off to prevent moisture absorption.
  • Use only DOT 4 from a sealed container and dispose of old fluid properly; brake fluid is hygroscopic and corrosive.

Preparation

  • Park on level ground, set parking brake, remove key, and disconnect the battery negative terminal if you will be working near electrical components.
  • Clean the brake reservoir cap area to prevent contamination. Open the cap and remove the diaphragm; cover the reservoir with clean plastic when not actively adding fluid.
  • Inspect hoses, lines, calipers, master cylinder and bleeder nipples for leaks, corrosion, or damage. Replace any suspect parts before bleeding.
  • Position wheel(s) or calipers for easy access. Lift and secure the vehicle safely if needed.

General bleeding order

Standard sequence for Outlander 700 DPS: start with the caliper furthest from the master cylinder and work toward the closest. Typical order:

  • Rear caliper (if rear is furthest)
  • Right front caliper
  • Left front caliper

Confirm exact routing on your bike; if unsure, bleed opposite corner first then finish at master cylinder nearest port.

Step-by-step flush & bleed (recommended two-person method)

  1. Fill reservoir with DOT 4 fluid to the full mark. Keep the cap assembled loosely to minimize contamination.
  2. Attach a clear vinyl tube to the bleeder nipple and submerge the other end in a catch bottle partially filled with clean fluid to prevent air from being drawn back in.
  3. Have your assistant pump the brake lever/pedal several times and hold pressure. Open the bleeder nipple about a turn to let fluid and air escape until fluid flow slows, then close the nipple before the assistant releases the lever/pedal. Repeat until clear, bubble-free fluid exits.
  4. Keep reservoir topped off between cycles. Never let the reservoir go dry.
  5. Work through the bleeding order from furthest caliper to closest. After each caliper finish, ensure the bleeder nipple is tightened to the correct snug torquetypically light wrench tight plus a small fraction with torque wrench as specified in the service manual.
  6. When finished, ensure reservoir is at the correct level, reinstall diaphragm and cap, clean any spilled fluid, and wipe all components with isopropyl alcohol. Reconnect battery negative if disconnected.

One-person methods

  • Vacuum bleeder: attach vacuum pump to bleeder nipple, open nipple and operate until clear fluid flows.
  • Pressure bleeder: pressurize the reservoir with a pressure bleeder to 10-15 psi and open bleeder nipples in sequence.
  • Bench method: if calipers are removed, you can bench-bleed master cylinder or calipers per factory procedure before reinstalling.

Bleeding ABS (if equipped)

If your Outlander 700 DPS has ABS, sequence may require cycling the ABS pump/valves using a diagnostic tool or following a specific procedure in the factory manual. If you don't have the equipment or are unsure, have the ABS unit bled by a dealer or qualified shop to avoid trapping air in the modulator.

Inspection & final checks

  • Confirm pedal/lever firmness with engine off and then with engine running (if applicable) to check for proper assist characteristics.
  • Confirm no leaks at bleeder nipples, banjo bolts, fittings or lines. Re-torque caliper mounting bolts to factory specs.
  • Test brakes at low speed in a safe area before normal riding to confirm proper feel and function.
  • Document date and mileage of service; brake fluid typically recommended every 12-24 months depending on use and exposure.

Capacity, fluid specification & disposal

  • Use DOT 4 fluid only. Store in original sealed container and discard any fluid exposed to air for long periods.
  • Brake system capacity is limited; top as needed during bleeding. Refer to your service manual for exact reservoir capacity if required.
  • Dispose of used brake fluid at a hazardous waste facility per local regulations; do not pour on ground or into drains.

Common issues & troubleshooting

  • Spongy lever/pedal after bleeding: indicates remaining air. Re-bleed using vacuum or pressure method or repeat two-person pump-and-hold method.
  • Leaking bleeder nipple: inspect and replace nipple or banjo fitting crush washers as needed.
  • Contaminated or dark fluid: always replace; dark fluid indicates moisture and contamination affecting boiling point.
  • Brake fade under load: replace fluid and verify system components (pads, rotors, calipers) are in good condition.

Safety reminders

  • Brake fluid damages paint and plasticclean spills immediately with water and isopropyl alcohol.
  • Wear eye protection and gloves; brake fluid is corrosive and hygroscopic.
  • Never mix DOT 4 with DOT 5. Use recommended fluid only.

Following this MotoSport procedure will leave your 2024 Can-Am Outlander 700 DPS braking system bled, topped off, and ready for safe riding. If you encounter ABS-specific procedures, complex leaks, or persistent soft feel after repeated bleeding, contact a qualified technician.

Related Shopping Categories

Shop Brake Fluid for a 2024 Can-Am Outlander 700 DPS ATV.

Shop Brake Bleeders for a 2024 Can-Am Outlander 700 DPS ATV.

Shop Brake Pads for a 2024 Can-Am Outlander 700 DPS ATV.

Shop Brake Lines for a 2024 Can-Am Outlander 700 DPS ATV.

Shop Brake Tools for a 2024 Can-Am Outlander 700 DPS ATV.

Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.