How to Bleed & Replace Brake Fluid on a 2018 Textron Alterra 90
Shop parts for a 2018 Textron Alterra 90 ATV.
This proprietary MotoSport guide walks you through safely flushing and bleeding the brake system on a 2018 Textron Alterra 90 ATV. Follow each step carefully — the Alterra 90 is a compact youth machine with small reservoirs and short bleed lines, so attention to detail matters.
What you need
- Brake fluid specified by the owner’s manual (check the cap or manual; most small ATVs accept DOT 3 or DOT 4 — follow Textron recommendation)
- Clear plastic tubing sized to fit bleed nipple snugly
- Clean catch bottle partially filled with fresh brake fluid
- Wrenches for bleed nipple (typically 8mm or 10mm)
- Turkey baster or fluid syringe
- Brake cleaner, rags, nitrile gloves, safety glasses
- Jack or stands to lift wheels if needed
Model notes specific to the Alterra 90
- The brake fluid reservoir is small and mounted near the handlebar master cylinder; it’s easy to run low quickly during bleeding — keep it topped up to prevent air introduction.
- Front brakes use small hydraulic calipers with accessible bleed nipples; the rear brake may be hydraulic or mechanical depending on production batch — confirm by visual inspection. If mechanical drum or cable rear brake is fitted, no rear hydraulic bleeding will be needed.
- Use only fresh, unopened brake fluid and avoid spilling on painted or plastic surfaces; the Alterra 90 has plastics that can be damaged by fluid.
Preparation
- Park ATV on a level surface, engine off, key out. Secure with parking brake if equipped and block wheels.
- Clean around the master cylinder reservoir cap to prevent contamination. Remove cap and diaphragm; use a clean rag to expose fluid level.
- Confirm fluid spec on cap/manual. Fill reservoir to the maximum line with fresh fluid.
- Locate bleed nipple(s) on the caliper(s). Fit clear tubing over the nipple and route into catch bottle containing some fresh fluid to prevent air re-entry.
Basic pressure bleeding (recommended for solo work)
- Have an assistant squeeze the brake lever/pedal gently to build pressure, then hold it.
- Open the bleed nipple a quarter to half turn; fluid and air will flow into the tubing. Close nipple before assistant releases the lever/pedal. Repeat until no air bubbles appear and fluid runs clear. Keep reservoir top-off between cycles.
- Perform front calipers one side at a time, starting with the caliper farthest from the reservoir if the system has multiple lines.
- If rear brake is hydraulic, bleed it last. If the rear is a cable or drum, inspect and adjust cable instead of bleeding.
- After bleeding, tighten bleed nipples securely, clean up any spilled fluid, and reinstall reservoir diaphragm & cap.
Alternative vacuum or syringe bleeding
If you have a hand-held vacuum bleeder, attach it to the bleed nipple and draw fluid until clear without air. A syringe can be used at the master cylinder to push fresh fluid through the lines into the calipers while bleed nipples are open — always ensure fluid is flowing out into the catch bottle and reservoir never runs low.
Flush & full fluid replacement
- To fully replace old fluid, repeatedly draw fresh fluid into the system by adding new fluid to the reservoir and bleeding until the expelled fluid is the new clear fluid color.
- Dispose of used brake fluid responsibly — do not reuse or pour down drains.
Final checks
- Confirm firm, consistent lever and pedal feel with no sponginess. If spongy, repeat bleeding until resolved.
- Check for leaks at fittings, lines, calipers, and master cylinder. Tighten or replace components if needed.
- Wipe any residual fluid from paint and plastics immediately; brake fluid damages finishes.
- Test brake operation at low speed in a safe area before returning to normal riding.
Maintenance tips specific to this ATV
- Because the Alterra 90 is often used by new riders, check brakes more frequently — inspect fluid level and lever feel before each ride.
- Store the ATV indoors or covered when possible; moisture contamination shortens brake-fluid life on small reservoirs.
- When replacing parts, use replacement items that match Textron specs; incorrect calipers, hoses, or fittings can introduce air or change braking performance.
Related Shopping Categories
Shop Brake Fluid for a 2018 Textron Alterra 90 ATV.
Shop Brake Bleeders for a 2018 Textron Alterra 90 ATV.
Shop Brake Pads for a 2018 Textron Alterra 90 ATV.
Shop Brake Lines for a 2018 Textron Alterra 90 ATV.
Shop Brake Tools for a 2018 Textron Alterra 90 ATV.
Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.