How to Bleed and Replace Brake Fluid on a 2011 Can-Am Outlander 800R XT
Shop parts for a 2011 Can-Am Outlander 800R XT ATV.
This MotoSport-exclusive stepbystep guide shows how to safely flush old brake fluid and bleed the hydraulic system on a 2011 CanAm Outlander 800R XT. Procedures below are written for the factory hydraulic system on the XT trim; follow all safety precautions and use the specified fluid. If you prefer, MotoSport offers replacement caliper parts, hoses, bleeder caps, and DOTrated fluid for this model.
What you'll need
- DOT 4 brake fluid (clean, unopened container)
- Clear plastic tubing sized to bleeder nipples
- Catch bottle or reservoir container
- Brake bleeder wrench or appropriate sized wrench
- Turkey baster or fluid transfer pump
- Torque wrench for caliper hardware
- Rags, gloves, eye protection
- Jack and stands or ramps to safely support the Outlander
Model notes for the 2011 CanAm Outlander 800R XT
- The Outlander 800R XT uses a hydraulic disc braking system front and rear; DOT 4 fluid is recommended for proper boiling point and performance.
- The XT often comes with heavier-duty Aarm protection and can be ridden in mud & water; inspect caliper seals and hose routing for chafing when cleaning the system.
- If your machine has electronic systems (D.E.S.S. or accessories), avoid spilling fluid on electrical components; brake fluid is hygroscopic and corrosive to painted/finished surfaces.
- Parking brake or integrated emergency brake mechanisms (if equipped) may require disengagement to access calipers on some models; consult the owner manual for mechanical release steps before starting.
Preparation
- Park on level ground, engage parking brake (if fitted), put the vehicle in gear or set transmission to park, and disconnect the battery negative terminal to prevent accidental electrical contact when working near wheel wells.
- Clean the master cylinder reservoir cap area thoroughly to prevent contamination. Remove the cap and diaphragm, then use a turkey baster or fluid transfer pump to remove as much old fluid as possible from the reservoir.
- Top the reservoir with a small amount of fresh DOT 4 fluid so the master cylinder never runs dry during the procedure.
- Raise and support the Outlander so wheels are off the ground and you can access calipers and bleeder screws. Always use rated stands or ramps.
Bleeding order
Standard sequence is farthest caliper from the master cylinder first then finish with the closest. On the 2011 Outlander 800R XT that sequence is typically:
- Right rear (farthest)
- Left rear
- Right front
- Left front (closest)
Bleeding method – manual (recommended for singleperson simplicity)
- Attach clear tubing over the bleeder nipple on the targeted caliper and route the hose into a catch bottle partially filled with fresh fluid to avoid air reentry.
- Have an assistant slowly depress the brake lever/pedal 2-3 times and then hold pressure on the lever. If alone, use a oneway bleeder tool or a pressure bench; never allow the master cylinder reservoir to go dry.
- With the lever held, open the caliper bleeder about a quarter to half turn to allow fluid and air to escape into the tube. Close the bleeder before the lever is released.
- Repeat pump-hold-open cycles until clear, bubblefree fluid emerges. Frequently top the master reservoir to prevent air ingestion.
- When finished with that caliper, tighten the bleeder screw to a firm snug. Wipe all fluid from components immediately.
- Proceed through the bleeding order for all calipers.
Alternative – vacuum or pressure bleeding
Using a vacuum pump on each caliper or a pressurized master reservoir will speed the job and allow oneperson operation. If using pressure, set the reservoir pressure low and monitor constantly. Never pressurize beyond safe limits and follow the tool manufacturer instructions.
Master cylinder flush & final procedure
- After calipers are bled, bleed the master cylinder if it has discrete bleed ports or perform reserve flush cycles until the fluid in the reservoir is clean and new.
- Pump the brake lever gently until you feel firm resistance; check for sponginess. If spongy, repeat bleeding steps focusing on suspected calipers or lines with trapped air.
- Torque bleeder screws and caliper mounting bolts to factory spec where available. If you don't have the spec, tighten to a secure fit with a torque wrench or consult MotoSport tech on requested torque values for this model.
- Clean any spilled fluid from painted or plastic surfaces immediately and reinstall the reservoir diaphragm & cap. Reconnect the battery negative terminal.
Inspection & test ride
- Visually inspect hoses, fittings, and caliper seals for leaks. Replace any soft or cracked hosesMotoSport stocks OEM and aftermarket hoses for the Outlander 800R XT.
- Perform slow controlled stops at low speed in a safe area to confirm brake feel and function. Recheck fluid level after a short ride and top if needed.
Maintenance tips & cautions
- Always use fresh DOT 4 fluid from an unopened container; brake fluid absorbs moisture quickly once opened and will reduce boiling point and performance.
- Dispose of old brake fluid responsibly according to local regulations.
- If you find persistent air or a soft pedal after diligent bleeding, inspect the master cylinder, ABS modulator (if fitted), and caliper pistons for internal leaks. The 2011 Outlander 800R XT can tolerate heavy offroad use — worn master cylinders or caliper seals are common failure points after many seasons.
- Keep a spare set of bleeder caps and rubber dust boots on hand; damaged boots allow contamination and accelerate seal wear.
Parts & extras from MotoSport
MotoSport carries DOT 4 brake fluid, bleeder hoses, caliper rebuild kits, replacement hoses, bleeder screws, and master cylinder components specifically for the 2011 CanAm Outlander 800R XT. Replace worn components rather than repeatedly chasing leaks & soft pedals.
Follow these steps and you'll restore firm, reliable braking on your Outlander 800R XT. If you want the right parts for the job, remember to Shop parts for a 2011 Can-Am Outlander 800R XT ATV.
Related Shopping Categories
Shop Brake Fluid for a 2011 Can-Am Outlander 800R XT ATV.
Shop Brake Bleeders for a 2011 Can-Am Outlander 800R XT ATV.
Shop Brake Pads for a 2011 Can-Am Outlander 800R XT ATV.
Shop Brake Lines for a 2011 Can-Am Outlander 800R XT ATV.
Shop Brake Tools for a 2011 Can-Am Outlander 800R XT ATV.
Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.