Why Your 2024 KTM RC 390 Is Using More Fuel Than It Used To

Shop parts for a 2024 KTM RC 390 Motorcycle.

Before you start suspecting a major mechanical failure, it helps to be clear about what kind of machine the 2024 KTM RC 390 actually is. It is a liquid-cooled, fuel-injected, chain-driven four-stroke single, managed by an electronic control unit that adjusts fueling continuously based on input from its sensors. That matters, because the classic carburetor complaints — a choke left partly on, gummed-up jets, a sinking float — simply do not exist on this bike. The list of realistic causes is different, and most of it can be checked without special tools.

First, Prove the Drop Is Real

Riders often notice they are stopping for fuel more often before they ever calculate anything. To turn that feeling into a real number, fill the tank to a consistent level, note the odometer reading or reset your trip meter, ride normally, then refill to the same level and record both the distance covered and the fuel added. Dividing distance by fuel used gives you a figure you can compare tank to tank.

A single tank proves very little. Short trips, a windy day, or one spirited ride can skew the result badly, so track several consecutive fill-ups before drawing a conclusion. It is also worth remembering that a change in gearing or tire size can make economy look worse than it is. If you have swapped sprockets on this chain-driven bike, fitted a different rear tire size, or changed the tire profile, the speedometer and odometer readings shift with it, and your calculated figures will shift along with them.

Conditions and Riding Habits That Quietly Cost Fuel

Some of the most common explanations have nothing to do with the motorcycle being broken. Cold weather is a genuine factor: an engine takes longer to reach full operating temperature, and until it does, the fuel injection system deliberately delivers a richer mixture. Winter-blend and ethanol-blended fuels can also reduce the energy you get from each fill. Add headwinds, sustained high-speed highway running, or a passenger and loaded luggage, and consumption climbs accordingly.

Your right hand and your route matter just as much. Frequent hard acceleration out of corners, holding lower gears for the sound, long idle warm-ups on cold mornings, and a routine built almost entirely from short trips that never let the engine fully warm all push fuel use upward. If your riding pattern changed recently — a new commute, a new riding buddy, a new set of roads — that change alone can explain a noticeable drop at the pump.

Rolling Resistance and the Chain Drive

Tires are the easiest thing to overlook. Underinflation increases rolling resistance and forces the engine to work harder for the same speed, and pressure loss is often slow enough that you never feel it. Check pressures when the tires are cold, and check them regularly rather than once a season.

A brake caliper that drags, or a rear brake that never fully releases, creates constant resistance that shows up as both heat and higher fuel use. After a normal ride, carefully feel near the brake components for unusual heat. Because this bike is chain-driven, the chain itself deserves attention as well: a dry, rusty, or overtightened chain robs power, and an overtightened chain is especially hard on the drivetrain. Clean it, lubricate it, and set the tension properly.

Air Intake and Spark Quality

A dirty or clogged air filter restricts airflow. When less air reaches the engine, the fueling that was correct for a clean filter is now too rich, and you pay for it in fuel. Inspect the filter and replace or clean it as its type allows.

Spark plugs also deserve a look. A worn, fouled, or incorrectly gapped plug produces a weaker spark and incomplete combustion, which means fuel that never converts into useful power. Because this bike uses a fully electronic ignition, there are no contact points to wear or drift out of adjustment, so plug condition and sensor health carry more of the load. If a plug comes out black and sooty, that is a strong hint the engine is running rich rather than simply being ridden hard.

Fuel Injection Problems Worth Investigating

Modern fuel injection is efficient, but its sensors can mislead it. An exhaust oxygen sensor that has aged or failed can send the control unit bad information about the mixture, and the system may respond by running richer than it should. A coolant or engine temperature sensor that reports the engine as colder than it really is has a similar effect, since a cold engine is supposed to be fed extra fuel.

A dirty or leaking injector can deliver more fuel than intended, or deliver it poorly. Fuel leaks anywhere in the system — a weeping line, a loose fitting, a seeping connection — cost you fuel whether the engine uses it or not, and they are worth ruling out early. If a dashboard warning light is illuminated, the control unit has stored a fault code that can point directly at the culprit, which is useful information to hand to a technician. One thing you can cross off the list: with a single throttle body, there is no synchronization to go out of adjustment.

Engine Condition and Operating Temperature

General engine wear reduces efficiency. As cylinder compression drops, whether from ring wear or from valve clearances that have drifted out of specification, the engine extracts less energy from each combustion event and you compensate with more throttle. A compression check and a valve clearance inspection are the ways to confirm this.

Because the RC 390 is liquid-cooled, its thermostat is relevant. A thermostat stuck open prevents the engine from reaching full operating temperature, and a cold-running engine is fed a richer mixture more often than it should be. If the temperature gauge behaves oddly or the engine never seems to warm properly in cool weather, that is worth mentioning to a mechanic.

Modifications, and When to Hand It Over

An aftermarket exhaust or a high-flow air filter installed without matching changes to the fuel mapping can leave the engine running rich. This is one of the most common self-inflicted causes of poor economy, and it is worth remembering whether those parts went on shortly before the mileage dropped.

Some symptoms mean the basic checks are not enough. A strong fuel smell, black smoke from the exhaust, consistently sooty spark plugs, rough running alongside the mileage drop, or a warning light on the dash all suggest something deeper than tire pressure or a dirty filter. The same applies if fuel use stays high after you have addressed the straightforward items. At that point, describing to a technician what you measured, when the change started, and what you have already checked will shorten the diagnostic process considerably.

Related Shopping Categories

Shop Fuel System Parts for a 2024 KTM RC 390 Motorcycle.

Shop Air Filters for a 2024 KTM RC 390 Motorcycle.

Shop Tires for a 2024 KTM RC 390 Motorcycle.

Shop Brake Parts for a 2024 KTM RC 390 Motorcycle.

Shop Spark Plugs for a 2024 KTM RC 390 Motorcycle.

Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.