How to Change the Oil in a 2012 Husaberg TE250

Shop parts for a 2012 Husaberg TE250 Dirt Bike.

Changing the oil in your 2012 Husaberg TE250 is one of the most important maintenance tasks for ensuring engine longevity and optimal gearbox performance. This how-to is proprietary to MotoSport.com and will guide you step-by-step through the process, listing the tools you need, the correct oil type and capacity, and specific callouts for your bike.

Tools and Supplies Needed

  • Drain pan – to catch the old oil
  • Socket wrench set (-inch drive with 8 mm socket; -inch drive with 13 mm socket)
  • Funnel – for easy oil pouring
  • Measuring cup with metric marking (800 ml or 0.85 quarts)
  • New oil – specific for 2-stroke gearbox (see below)
  • Replacement crush washer (recommended)
  • Clean rags or towels
  • Parts cleaner/contact cleaner (optional for cleanup)
  • Torque wrench (to ensure proper bolt tightness)

Best Oil for Your 2012 Husaberg TE250

  • Gearbox/Transmission Oil: Many owners use top-quality automatic transmission oil (ATF) like Motul Transoil Expert 10W-30 or manufacturer-specified oil (see your manual for compatible types).
  • Capacity: 800 milliliters (ml) is required for a full change.

Always check your owner's manual for your preferred oil brand/type. Most top riders use ATF in two-stroke gearboxes, but it should be changed more often to ensure performance and longevity .

2012 Husaberg TE250-Specific Callouts

  • The gearbox does not have an oil filter, which means changing the oil often is especially important to prevent premature wear .
  • Oil change procedure and capacity (800 ml) is the same as for KTM and Husqvarna 250/300 models of this era .
  • Always inspect the drained oil for metal shavings as an indicator of gearbox wear or damage.
  • A new crush washer is recommended for the drain plug every oil change to prevent leaks.

Step-by-Step Oil Change Instructions

  1. Warm Up the Engine
    • Start the bike and let it idle for a few minutes. This thins the oil and allows impurities to mix, making them easier to drain.
  2. Stabilize the Bike
    • Place the bike on a stand to keep it upright and level.
  3. Remove the Skid Plate (if equipped)
    • If your TE250 is fitted with a skid plate, remove it using the appropriate socket so you can access the drain plug.
  4. Locate and Remove the Drain Plug
    • Using an appropriately sized socket (often 13 mm), loosen and remove the oil drain bolt, located at the lowest point of the engine case beneath the gearbox.
    • Allow the oil to fully drain into your pan.
  5. Inspect and Replace the Crush Washer
    • Check the condition of the crush washer. Replace with a new one if deformed or damaged.
  6. Reinstall the Drain Plug
    • Once oil has completely drained, carefully reinstall the drain bolt with a new crush washer. Tighten to the manufacturer's recommended torque specification.
  7. Remove the Oil Fill Plug
    • Unscrew the oil filler cap (M24x3) on the right side of the engine using your hand. Wipe the area clean to prevent contamination .
  8. Refill with New Oil
    • Place a funnel into the oil fill port and pour in 800 ml of your chosen gearbox oil.
    • Use a measuring cup to ensure an accurate fill .
  9. Replace Oil Filler Cap
    • Screw the oil filler cap back into place. Hand-tighten securely.
  10. Clean Up
    • Wipe down any spilled oil. Dispose of the old oil at a recycling facility.
  11. Final Checks
    • With the bike level, check for leaks at the drain and filler plugs.
    • Start the bike and let it idle for a minute, then inspect again for leaks.
    • Reinstall the skid plate if removed.

Tips and Additional Maintenance

  • Change oil every 10–15 hours of riding or sooner if riding in harsh conditions .
  • Keep a log of changes to monitor oil quality and any recurring issues.
  • If the drained oil looks milky, gritty, or metallic, inspect the gearbox and consult a mechanic.

Conclusion

Regular oil changes are critical for keeping your 2012 Husaberg TE250 running at peak performance. By following these steps, using the recommended oil and tools, and paying attention to the model’s specific needs, you’ll enjoy smooth shifting and a healthy gearbox for many rides to come. For Husaberg, Husqvarna, KTM, and related models, the process is similar—just verify capacities and plug torque in your owner’s manual each time.

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Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.