How to Change the Coolant in a 2021 Kawasaki KLX140R L 19/16

Shop parts for a 2021 Kawasaki KLX140L Dirt Bike.

Keeping your 2021 Kawasaki KLX140R L 19/16's cooling system up to spec ensures smooth performance whether you're hitting the trails or running the track. Changing your coolant isn't difficult, but attention to detail is essential—especially for this model, which features a compact, beginner-friendly engine with a single radiator and easy access side panels.

What You'll Need:

  • New coolantKawasaki recommends a high-quality ethylene glycol-based coolant, pre-mixed or mixed with distilled water
  • 10mm and 8mm sockets with ratchet
  • Phillips screwdriver
  • Drain pan
  • Rags
  • Funnel
  • (Optional) Filtered or distilled water for flushing
  • Protective gloves

Steps to Change the Coolant:

  1. Prep the Bike
    Make sure the bike is completely cool. Prop it upright and remove the seat and right side panel to access the radiator cap and reservoir. Use your 8mm socket for the side panel bolts and Phillips screwdriver if needed for the tank cover fasteners. Remove the radiator cap first to relieve system pressure.
  2. Locate and Remove Drain Bolt
    Place your drain pan under the water pump. Locate the coolant drain bolt at the bottom of the water pump—it typically uses a 10mm socket. Loosen and remove this bolt to allow old coolant to drain out.
  3. Drain Reservoir
    The KLX140R L features a simple overflow reservoir behind the side panel. Disconnect the hose at the bottom and drain any remaining coolant. Inspect the hose for wear while you're there.
  4. Flush the System (Recommended)
    For best results, temporarily re-install the drain bolt and fill the radiator with filtered water. Run the bike for a minute, then repeat the drain process. This removes lingering debris or old coolant.
  5. Inspect and Re-assemble
    Inspect the radiator cap and hoses for signs of damage. Replace the drain bolt and torque it snug, avoiding overtightening.
  6. Refill with New Coolant
    Using your funnel, slowly pour fresh coolant into the radiator until full. Fill the overflow tank to the Full line–do not overfill. Replace the radiator cap securely.
  7. Bleed Air from the System
    Start the bike and let it idle with the radiator cap off for a minute to release air bubbles. Top up coolant if it drops. Reinstall the cap firmly once stable.
  8. Check for Leaks & Test Ride
    Double-check all hoses, bolts, and the reservoir for leaks. Take a short ride, let the engine cool, and verify coolant levels are within the normal range.

Special Notes for the KLX140R L:

  • This model is designed for newer riders—routine maintenance like coolant changes helps prevent overheating issues common with smaller engines.
  • The radiator and reservoir are compact—do not force the cap or overfill, as this can damage seals or cause leaks.
  • If your riding environment is especially dusty or muddy, check radiator fins for blockage and clean if necessary during your coolant change.

Sticking to OEM coolant recommendations and inspecting parts for wear will keep your KLX140R L running reliably, season after season.

Related Shopping Categories

Shop Radiators for a 2021 Kawasaki KLX140L Dirt Bike.

Shop Coolant for a 2021 Kawasaki KLX140L Dirt Bike.

Shop Temperature Sensors for a 2021 Kawasaki KLX140L Dirt Bike.

Shop Tools for a 2021 Kawasaki KLX140L Dirt Bike.

Shop Radiator Hoses for a 2021 Kawasaki KLX140L Dirt Bike.

Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.