Big Bore Cylinder Kit and Exhaust Valve Kit.
For riders looking to unlock additional performance and tailor engine character to specific track conditions, Athena has developed the new Big Bore Cylinder Kit, engineered to increase displacement, improve power output, and deliver a more responsive riding experience.
Engineered for Higher Performance.
This latest-generation Big Bore Cylinder Kit represents a major evolution over the previous version. Every component has been redesigned and optimized to improve power, reliability, and overall rideability, making it suitable for both competitive racing and serious off-road use.
Redesigned Cylinder for Maximum Output.
The aluminum cylinder features a completely revised port layout developed to optimize gas flow and combustion efficiency. The updated internal geometry delivers stronger mid-range and top-end performance while maintaining excellent low-RPM response.
High-Efficiency Cylinder Head Design.
The newly developed cylinder head has been engineered to optimize compression ratio and combustion chamber efficiency. The result is improved throttle response, enhanced combustion quality, and more precise power delivery throughout the rpm range.
Adjustable Squish and Power Delivery Configurations.
Engine behavior can be customized by adjusting squish clearance and the resulting cylinder height. To provide multiple setup options, the kit includes different cylinder base gaskets that allow riders to fine-tune engine characteristics according to riding style and track conditions.
- HARD Configuration:
- An extremely aggressive and explosive power delivery designed for sand tracks, supercross, and situations requiring maximum acceleration.
- MEDIUM Configuration:
- A more progressive low-RPM power delivery with virtually no reduction in peak power, providing an excellent balance between performance and rideability.
- SOFT Configuration:
- A smoother and more controllable power delivery at low and mid RPM, improving traction and rider confidence on technical terrain.
High-Performance Cast Piston.
The newly developed cast piston reduces reciprocating mass and improves engine responsiveness. Lower inertia contributes to quicker acceleration and enhanced overall engine efficiency.
Optimized Exhaust Valve System.
The redesigned exhaust valve components work in conjunction with the new cylinder port timing to improve high-RPM breathing while maintaining strong low-end torque and rideability.
Complete Kit for Professional-Level Performance.
Like all Athena cylinder kits, this package includes premium-quality gaskets and components designed to ensure durability, reliability, and consistent performance under the most demanding racing conditions.
Unlock the Full Potential of Your Ride.
The Athena Big Bore Cylinder Kit is the ultimate performance upgrade for riders seeking more displacement, stronger acceleration, and customizable power delivery. Developed for demanding racers and performance enthusiasts, it delivers the perfect combination of power, control, and reliability.
- Redesigned cylinder with new port timing.
- Recessed head design for efficient combustion.
- Lightweight cast piston for better throttle response.
- Optimized exhaust valves for aggressive power delivery.
- Included variable-thickness base gaskets for custom engine setup.
Notes:
Race Use ONLY Product - NOT intended for street use. WARNING: The cylinder head and base gaskets contained in the kit are specifically developed for Athena cylinders kits. Whenever the cylinder kit is disassembled, replace the gaskets with the specific Athena spare gasket kit: DO NOT use O.E. replacement gaskets.
