Torque Specs for the 1982 Honda XR200
Shop parts for a 1982 Honda XR200 Dirt Bike.
Honda's 1982 XR200 carries forward the proven 194cc air-cooled OHC four-stroke trail formula with the same well-regarded performance and durability that defines the XR series. The fastener torque specifications are consistent with the 1980 and 1981 models, and this guide provides a complete torque reference for the 1982 XR200 across all commonly serviced areas.
Chassis & Suspension
The swingarm pivot is the most critical chassis fastener on the 1982 XR200. Its torque value is substantially higher than on smaller trail bikes, reflecting the 194cc engine's weight and the greater trail forces transmitted through the chassis. Verify it at the start of every season.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Fork clamp bolts | 11–14 | 15–19 |
| Handlebar clamp bolts | 16–20 | 22–27 |
| Swingarm pivot bolt | 51–65 | 69–88 |
| Rear shock upper bolt | 22–26 | 30–35 |
| Rear shock lower bolt | 22–26 | 30–35 |
Engine Hardware
Oil service on the 1982 XR200 requires correct drain bolt torque to protect the aluminum crankcase threads. Cylinder head bolt torque follows the cross-pattern sequence to maintain reliable sealing across the aluminum head after any top-end work.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Spark plug | 13–18 | 18–25 |
| Oil drain bolt | 18–22 | 25–29 |
| Cylinder head bolts | 22–26 | 29–35 |
| Cylinder base bolts | 11–14 | 15–19 |
| Rocker cover bolts | 7–9 | 10–12 |
Drivetrain & Wheels
The five-speed gearbox and chain drive on the 1982 XR200 call for rear axle torque that is higher than the front due to chain tension loading. On a vintage bike of this age, inspect chain and sprocket condition carefully and replace any hardware showing significant wear before re-using it in the final assembly.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Front axle nut | 36–44 | 49–59 |
| Rear axle nut | 44–51 | 59–69 |
| Rear sprocket nuts | 29–36 | 39–49 |
| Chain adjuster lock nuts | 11–13 | 15–18 |
Tool Selection
Use a 3/8-inch drive torque wrench for the majority of the 1982 XR200's fasteners, and a 1/2-inch drive for the swingarm pivot and rear axle. Anti-seize on exhaust hardware, thread locker on sprocket and shock mount bolts, and a thorough thread inspection before final torquing complete a proper XR200 maintenance procedure.
Related Shopping Categories
Shop Torque Wrenches for a 1982 Honda XR200 Dirt Bike.
Shop Wrenches and Sockets for a 1982 Honda XR200 Dirt Bike.
Shop Thread Locker for a 1982 Honda XR200 Dirt Bike.
Shop Additional Tools for a 1982 Honda XR200 Dirt Bike.
Shop Penetrating Oil for a 1982 Honda XR200 Dirt Bike.
Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.
