Torque Specs for the 1982 Honda XR250R
Shop parts for a 1982 Honda XR250R Dirt Bike.
The 1982 Honda XR250R is the final year of the early XR250R configuration before Honda introduced significant updates in subsequent model years. The 249cc air-cooled OHC four-stroke single and conventional twin-shock chassis are unchanged in torque spec from the 1979–1981 models. Here's the complete torque reference for the 1982 model.
Chassis & Suspension
The twin-shock rear and telescopic fork on the 1982 XR250R are straightforward to service. Swingarm pivot torque is the most critical chassis specification and should be confirmed with a calibrated 1/2-inch drive torque wrench for accuracy at the upper end of the range.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Fork clamp bolts (upper) | 16–20 | 22–27 |
| Fork clamp bolts (lower) | 16–20 | 22–27 |
| Handlebar clamp bolts | 16–20 | 22–27 |
| Swingarm pivot bolt | 51–65 | 69–88 |
| Rear shock upper bolt | 29–36 | 39–49 |
| Rear shock lower bolt | 29–36 | 39–49 |
Engine Torque Values
Cross-pattern cylinder head torque is essential on the 1982 XR250R during any top-end work. On a vintage competition engine that has seen decades of use, verifying thread condition before applying final torque is a critical step that should not be skipped.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Spark plug | 13–18 | 18–25 |
| Oil drain bolt | 18–22 | 25–29 |
| Cylinder head bolts | 26–29 | 35–39 |
| Cylinder base bolts | 13–18 | 18–25 |
| Rocker cover bolts | 7–9 | 10–12 |
Drivetrain & Axle Hardware
Chain and sprocket hardware on the 1982 XR250R requires regular attention. The rear axle carries a higher torque spec than the front to handle chain tension from the competition drivetrain. Always re-torque after any chain adjustment or wheel removal.
| Fastener | Torque (ft-lb) | Torque (Nm) |
|---|---|---|
| Front axle nut | 44–51 | 59–69 |
| Rear axle nut | 51–65 | 69–88 |
| Rear sprocket nuts | 36–43 | 49–59 |
| Chain adjuster lock nuts | 16–20 | 22–27 |
Tool Requirements
Both a 3/8-inch and a 1/2-inch drive torque wrench are needed for the final pre-update XR250R. Anti-seize on exhaust hardware, thread locker on sprocket and shock hardware, and dry torque values as the default throughout all fastener categories.
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Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.