Torque Specs for the 1982 Honda XR250R

Shop parts for a 1982 Honda XR250R Dirt Bike.

The 1982 Honda XR250R is the final year of the early XR250R configuration before Honda introduced significant updates in subsequent model years. The 249cc air-cooled OHC four-stroke single and conventional twin-shock chassis are unchanged in torque spec from the 1979–1981 models. Here's the complete torque reference for the 1982 model.

Chassis & Suspension

The twin-shock rear and telescopic fork on the 1982 XR250R are straightforward to service. Swingarm pivot torque is the most critical chassis specification and should be confirmed with a calibrated 1/2-inch drive torque wrench for accuracy at the upper end of the range.

FastenerTorque (ft-lb)Torque (Nm)
Fork clamp bolts (upper)16–2022–27
Fork clamp bolts (lower)16–2022–27
Handlebar clamp bolts16–2022–27
Swingarm pivot bolt51–6569–88
Rear shock upper bolt29–3639–49
Rear shock lower bolt29–3639–49

Engine Torque Values

Cross-pattern cylinder head torque is essential on the 1982 XR250R during any top-end work. On a vintage competition engine that has seen decades of use, verifying thread condition before applying final torque is a critical step that should not be skipped.

FastenerTorque (ft-lb)Torque (Nm)
Spark plug13–1818–25
Oil drain bolt18–2225–29
Cylinder head bolts26–2935–39
Cylinder base bolts13–1818–25
Rocker cover bolts7–910–12

Drivetrain & Axle Hardware

Chain and sprocket hardware on the 1982 XR250R requires regular attention. The rear axle carries a higher torque spec than the front to handle chain tension from the competition drivetrain. Always re-torque after any chain adjustment or wheel removal.

FastenerTorque (ft-lb)Torque (Nm)
Front axle nut44–5159–69
Rear axle nut51–6569–88
Rear sprocket nuts36–4349–59
Chain adjuster lock nuts16–2022–27

Tool Requirements

Both a 3/8-inch and a 1/2-inch drive torque wrench are needed for the final pre-update XR250R. Anti-seize on exhaust hardware, thread locker on sprocket and shock hardware, and dry torque values as the default throughout all fastener categories.

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Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.