How to Bleed & Replace Brake Fluid on a 2014 Can-Am Outlander 800R XT

Shop parts for a 2014 CAN_AM OL800RXT ATV.

This MotoSport-exclusive guide walks you through safely replacing and bleeding the brake fluid on a 2014 Can-Am Outlander 800R XT. Follow these steps to restore firm pedal/lever feel and remove moisture and air from the system. Read all steps before starting and work methodically.

What you need

  • DOT 4 brake fluid (manufacturer recommends DOT 4)
  • Clear 6-8 mm hose for bleeder nipple
  • Bleeder pump or vacuum tool or a helper for manual bleeding
  • Wrench set (bleeder size typically 8 mm; verify on your bike)
  • Socket set & screwdrivers to access calipers and reservoir
  • Clean catch container, rags, nitrile gloves, safety glasses
  • Brake-clean spray & lint-free cloths; sealable container for used fluid

Model-specific notes for the 2014 Outlander 800R XT

  • The Outlander 800R XT uses DOT 4 brake fluid. Do not mix with DOT 3/5.1 unless specified; always use fresh DOT 4.
  • Some 2014 Outlander trims may be equipped with ABS or a stability system. If your unit has ABS, do not aggressively pump the ABS system when bleeding; follow the ABS bleed routine below.
  • Reservoir location: the front brake reservoir is at the right handlebar master cylinder; the rear brake reservoir is near the rear brake master cylinder (foot pedal area). Confirm which reservoir feeds which calipers before choosing bleeding order.
  • Caliper bleeder screws are accessible with the wheels on the ground in most cases, but you may need to lift the ATV onto a stand for easier access.
  • Brake fluid is highly corrosive to paint & plastics; protect painted surfaces and immediately wipe any spills.

Safety first

  • Work on a level surface, chock wheels, and secure the ATV so it cannot roll.
  • Wear gloves & safety glasses. Keep children & pets away.
  • Dispose of old fluid per local regulations; do not reuse.

Preparation

  1. Park the Outlander and turn off the engine. Remove the key.
  2. Clean around reservoirs and bleeder screws to avoid contamination.
  3. Open the front and rear master cylinder reservoirs. Loosen the cap slowly and remove the diaphragm if present. Keep caps loosely in place so dirt cannot enter.
  4. Top the reservoir(s) with fresh DOT 4 fluid to the recommended level but do not overfill.

Bleeding strategy – general rule

Always bleed the wheel farthest from the master cylinder first, then work toward the nearest. For dual-reservoir systems, treat each circuit independently (front and rear). If uncertain which is farthest, identify the brake line routing from the master cylinder and pick the caliper with the longest line as the starting point.

Manual or vacuum bleed procedure

  1. Attach clear hose to the caliper bleeder screw; place the other end into a catch bottle partially filled with clean brake fluid to prevent air re-entry.
  2. Have a helper sit on the ATV or apply the parking brake if needed for stability.
  3. Helper pumps the brake lever or pedal slowly 4-6 times and holds pressure. While held, open the bleeder screw about 1/4 to 1/2 turn. Fluid and bubbles should flow into the hose. Close the bleeder before the helper releases pressure. Repeat until clear, bubble-free fluid flows.
  4. Keep reservoir topped off throughout; never let it run dry mid-procedure or you will reintroduce air into the system.
  5. Repeat for each caliper in the correct order. After bleeding each wheel tighten the bleeder screw to the specified snugness; typically 8-12 Nm is common for small bleeders — use a torque wrench if you have the spec from service manual.
  6. Clean all residue and reinstall caps and diaphragm. Ensure reservoir level is at the correct mark.

Pressure bleeder or vacuum pump method

  1. Attach the pressure bleeder to the master cylinder reservoir per the bleeder tool instructions, pressurize to the tool's recommended pressure (commonly 10-15 psi) and open each bleeder screw in turn, from farthest to nearest, until fluid runs clear.
  2. If using a vacuum pump on each caliper, connect the hose, open the bleeder, pull vacuum until bubbles stop, close bleeder, then move to next caliper.
  3. Monitor reservoir level; do not let it go dry.

ABS-equipped units &ndash special steps

  • If your Outlander has ABS, follow this warning: ABS units can trap air in the hydraulic modulator. Basic bleeding may not purge those trapped air pockets. After bleeding all wheel calipers, cycle the ignition and apply the brakes multiple times at increasing pressure, then recheck for sponginess.
  • For stubborn air in ABS modulator, a factory scan tool or ABS bleed routine may be required. If you cannot achieve firm brake feel, contact a dealer or use a professional tool to run ABS purge cycles.

Final checks

  1. Verify reservoir levels and tighten caps securely.
  2. Pump the brake lever/pedal with the engine off until firm resistance is felt. If still spongy, repeat bleeding sequence.
  3. Inspect bleeder screws, hoses, and connections for leaks while applying steady pressure.
  4. Test brakes at low speed in a safe area to confirm proper operation before regular riding.

Maintenance tips & recommended interval

  • Replace brake fluid every 1-2 years or sooner if fluid looks dark or contaminated. Brake fluid absorbs moisture over time which lowers boiling point and degrades performance.
  • Inspect brake lines for cracks, chafing, or leaks when changing fluid. Replace any damaged lines immediately.
  • Keep a small bottle of DOT 4 in your toolkit for topping off, but always use fresh, unopened fluid for full changes.

Troubleshooting

  • Persistent spongy feel: likely air remains in system or ABS reservoir needs service.
  • Fluid runs black or contains debris: flush system fully and inspect master cylinder/reservoir for contamination.
  • Brake drag after bleeding: check caliper pistons and pads for correct retraction and parking brake adjustment if applicable.

When in doubt, refer to the factory service manual for the 2014 Can-Am Outlander 800R XT or contact a MotoSport tech for model-specific guidance and parts.

Related Shopping Categories

Shop Brake Fluid for a 2014 CAN_AM OL800RXT ATV.

Shop Brake Bleeders for a 2014 CAN_AM OL800RXT ATV.

Shop Brake Pads for a 2014 CAN_AM OL800RXT ATV.

Shop Brake Lines for a 2014 CAN_AM OL800RXT ATV.

Shop Brake Tools for a 2014 CAN_AM OL800RXT ATV.

Disclaimer: This guide is provided for general informational purposes only and is not intended to replace your motorcycle's official owner's manual. Always refer to your manufacturer's documentation for model-specific instructions, torque specifications, safety procedures, and maintenance requirements. If you are unsure or inexperienced, consider seeking assistance from a qualified mechanic or technician.