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2004 KTM 200EXC

Barnett Clutch Kit

Barnett Clutch Kit - Main
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Clutch Kit
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Clutch Kit
Barnett Clutch Kit - Main
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$158.99
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FITS: 2004 KTM 200EXC change
 
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Product Description

  • Barnett clutch kits are designed to tolerate whatever you can deliver with their top quality construction and components.
  • Barnett has been developing their burly clutch kits since 1948 for dirt bikes, street bikes, and ATVs.
  • The Barnett clutch kits are built with Kevlar fiber plates. Kevlar is the same material found in bullet proof vests, which make these clutch kits extremely tough.
  • Barnett clutch kits also include durable tempered steel friction plates that have been processed through their vibratory deburring followed by flatness testing to ensure optimum performance.
  • The heavy duty clutch springs have also been produced for durability by using shot-peened processing and heat treating.
  • Expect better clutch feel, performance and abuse control when you install the Barnett clutch kit in your application.
  • Note: not all street bike kits will include fiber plates, friction plates and heavy duty springs.

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  • Customer Reviews
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(114)
4.2 out of 5 stars
5 star   77
4 star   14
3 star   4
2 star   2
1 star   17
Write a Review
“ Very easy to install, and works great. ”
moto2929 Location: Sacramento, CA
“ i love this clutch im running it in a built cr250r 2000 this clutch is prolly the strongest bitting c... ”
racerx657541 Location: San antonio, TX
“ I havent had a clutch ever perform this well. ”
166cr250 Location: Pittsburgh PA
1-10 of 114
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Verified Purchaser Featured
Location: Sacramento, CA
Barnett Clutch Kit
Very easy to install, and works great. I put this clutch through the ringer, during a marthon race through tight and rocky single track. I heated this clutch up, and it still preformed great. I have had the clutch in now for about 3 months, and it still works great.
Overall
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Ease of Installation
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Power
Style
Verified Purchaser
Location: augusta ga
Great product
I was going to buy an oem clutch kit, but I found the Barnett kit to be a better product for the money. As always, Motosport shipped it to me next day. Thanks Bryan Kirkland
Overall
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Ease of Installation
Performance
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Style
its a sleeper i powder coated it myself
Location: San antonio, TX
Wow what a clutch
i love this clutch im running it in a built cr250r 2000 this clutch is prolly the strongest bitting clutch i have ever used, the stiffer springs i barely noticed on the track i abuse the heck out of my clutches i go into the corner with the clutch pulled in over revving my engine then drop it ive had this clutch for almost two years now and when i took it out and inspected it it looks barely used my brother also uses these clutches in his 4 different cr500r great clutch i will never try something else
Overall
Durability
Ease of Installation
Performance
Power
Style
Verified Purchaser Top 250 Contributor
Location: Pittsburgh PA
Very impressed with this product
I havent had a clutch ever perform this well. Im not sure about the durability yet but im sure they will last. I woudl deffinetly buy this product again.
Overall
Durability
Ease of Installation
Performance
Power
Style
Location: Grenville MS
Great clutches
Great clutches, Complte kit fits correct
Overall
Durability
Ease of Installation
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Power
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Verified Purchaser
Location: Moriah, New York
Great Clutch system
I love this cluutch kit. It gives my bike more power when shifting and was easy to istall. And was reasonably cheap for a qualitty clutch syetem. I would definately recommend this product to a freind
Overall
Top 1000 Contributor
Location: Auburn, AL
Clutch
Barnett clutches are the way to go. Replaced tired clutch in a 250, work these over pretty hard on tight trails and hill climbs and they are always there, no fade, very durable. Great clutches.
Overall
Top 1000 Contributor
Great clutch
This is one of the best clutches i have ever baught. I have this on my 03 cr250 and its smooth and reliable.
Overall
Location: Santa Fe, TX.
Grips w/o slip!!
The couch is a bit stiffer. But this is an easy and good replacement! 06 YZ250
Overall
Location: Cohasset Ca
Good Clutch
The clutch went in easily. The only issue I had was the springs were a little too stiff to get the clutch to slip at all which with a 2 stroke can be a problem. So far I would have no problems buying another one.
1-10 of 114
Total Questions (13)
Questions with answers:
  13
Questions without answers:
0
Have a question?
“ Are the friction plates Kevlar or Carbon in this kit?... ”
hardware Location: big bad MT
“ I have a Hinson pakage with every thing can i use barnnett clutches with that set up?... ”
gogst Location: cali
“ I have a 1994 cr125?... ”
HondaRacer6
1-10 of 13
rider7488 Over 3 years ago Location: Fort McMurray, Alberta, Canada
Who to trust?
I race and do ice racing in the winter here up north in canada, I am purchasing this barnett clutch but I have worries. i read all the reviews and there are a lot of awesome reviews from top contributers. But there are also a lot of bad reviews from guys saying it started slipping during second moto's or in a week and stuff like that. My guess is that they did not let it soak in oil. Is there an expert answer or does motosport use these clutches in their race teams? hmm... I'm going to give it a shot anyway
MotoSport Staff
Over 3 years ago Location: P+RTLAND
It really depends on who you ask. I've ran Barnett for years and have been happy with them. Like you said, some reviews are bad and i'm not saying they installed the clutch wrong or anything but there are so many different variations in riding styles, types of riding, oils people use, did they soak the plates etc etc so it's really hard to say that some of the problems people have had are due to quality or manufacturing issues. Just like any other product on the market, some like em', some dont.
2 years 12 months ago Location: Ashland,OR
I'm not an expert but i can tell you that these things suck,i would just buy oem or go with anything but barnett i put it in my raptor and couldn't even pull a brody on pavement,i put in another stock one and bam right there my tires were pretty much gone...i just recently put in an ebc and they are good too if i was you buy oem or ebc
Answer this Question
hardware Over 3 years ago Location: big bad MT
Are the friction plates Kevlar or Carbon in this kit?
Best Answer
Over 3 years ago Location: mass
I am sure they are Kevlar. I have had it for 2 mos now. Nice grab off the perch. Make sure you soak the plates in oil for a half hr before you assemble
Top 25 Contributor Top 50 Contributor
Over 3 years ago Location: I Live in Adams TN Race 25 times a year Vet AM
The plates are fiber.
Over 3 years ago
Yes, the plates are kevlar as it say in the description "•The Barnett clutch kits are built with Kevlar fiber plates. Kevlar is the same material found in bullet proof vests, which make these clutch kits extremely tough."
Answer this Question
yzyammy Over 3 years ago Location: yzyammy
Is it my clutch?
i have a 2000 yz250 that i think is fairly underpowered. i watch vids of these bikes and the front ends come up like crazy. well mine doesn't unless i pull all i am worth. it seems to run ok but just doesn't have a very good snap like i think these bikes should have. i have a new piston in it. is this my clutch?? if not please list all probable things that may be wrong. thanks a lot
MotoSport Staff
Over 3 years ago Location: P+RTLAND
Could be your clutch slipping, but its hard to say since the bike is not in front of me. Pull your clutch apart and check your disks and see what condition they are in.
Top 500 Contributor
2 years 10 months ago
it could either be that your clutch basket is slipping or need new springs. What this clutch kit will do is give a little more snap when giving it gas after switching gears or letting out the clutch.
Answer this Question
nipsar Over 3 years ago
What all do I need to replace a clutch on a 99 cbr600 f4?
MotoSport Staff
Over 3 years ago Location: Tualatin
It depends on what all needs to be replaced but it is usually the fiber plates, steel plates and springs which come in this kit.
Answer this Question
gogst Over 3 years ago Location: cali
I have a Hinson pakage with every thing can i use barnnett clutches with that set up?
its in a 06 yz250f
MotoSport Staff Expert
Over 3 years ago Location: Portland, OR
If you have a hinson kit that can accommodate a stock OEM clutch kit, than this Barnett will fit.
Top 500 Contributor
2 years 10 months ago
yes i did the same thing. I got the Hinson clutch basket and this clutch kit works perfectly.
Answer this Question
LJ257 Over 3 years ago
What do I do?
I have an 03 CRF450R when i pull in the clutch to put my bike in gear, an tap my shift lever it clicks loudly when it gets in gear, then when i up shift i have to have the rpm's up high and nearly pull a muscle just to go up a gear, I've set my clutch lever, so i don't know what else it could be other than i need a new clutch. Am I right or wrong?
MotoSport Staff Expert
Over 3 years ago Location: Portland, OR
Sorry, you will need to contact your local service technician for advise.
Over 3 years ago
Just adjust your cable, also change your oil if you have old oil it will cause these symptoms
Answer this Question
HondaRacer6 Over 3 years ago
I have a 1994 cr125?
do i need a new clutch if you put you bike in gear and let out the clutch all the way the bike dosent move barely at all when giving it gas? (this is when its running)
Expert MotoSport Staff
Over 3 years ago Location: Portland, OR
You might want to consult your local shop technician.
Answer this Question
townmx Over 3 years ago Location: worthington
When i pull in my clutch lever while the bike is in gear, it still moves foward, What all needs replaced in my bike?
The bike is started and in gear, the clutch is engaged, im still rollin'.
MotoSport Staff Expert
Over 3 years ago Location: Portland, OR
If you've inspected the cable and have it adjusted correctly than it's probably time for a new clutch. The best indication of a clutch going out is having it slip when you're riding it. At high revs the bike will feel like the clutch is engaged. With that said take you bike into your local service department and have the experts look into the problem.
Answer this Question
DhMcr125 Over 3 years ago Location: Southbay Area
I bought the barnett clutch for my stock 2000 cr 125 but it feels like it still needs a new clutch, why is that?
i noticed when i took off the old clutch that the fiber padding on the old ones were at the pretty much same level as the new barnett
MotoSport Staff Expert
Over 3 years ago Location: Portland, OR
You may have to take your bike into the shop to have them take a look at what may be causing the issue.
Over 3 years ago Location: Indianapolis, IN
Try using a different oil in your transmission. Generally, use a 10w-30 or 10w-40 oil that says "MA" somewhere on the back of the bottle. Do not use an oil that says "energy conserving" anywhere on the bottle. The oil has to be specially formulated for a motorcycle clutch. Regular car oil will not work.
Answer this Question
wildcat Over 4 years ago
The 08 honda has a extra friction disk is it in this package?
MotoSport Staff Expert
Over 4 years ago
yes, it comes with everything you will need.
Answer this Question
1-10 of 13

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